What is the intelligent level of improvement in the binding line?

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Paperback binding line green combined with short version

    General Manager of Pinghu Yinghou Machinery Co., Ltd. Chen Jijun
        As printing technology continues to evolve, post-press processing has gradually transitioned toward digitalization, networking, and integration with the printing process. Postpress equipment is now moving towards automation, optoelectronic integration, and intelligent control. The paperback binding line plays a central role in this transformation. Pinghu Yinghou Machinery Co., Ltd. (Yinghou Machinery) is a leading provider of post-press solutions in China. In recent years, the company has developed several advanced binding lines, including the 8000 and 7000 binding linkage lines, as well as the 5500 glue binding line and the 5500A full servo binding line. At the recently held 5th China International All-India Exhibition, Yinghou Machinery showcased its 5500A full servo binding line, highlighting its capabilities in digital and short-run production. The 5500A model represents the future of postpress equipment, featuring advanced intelligent functions. It includes 21 servo points for precise adjustments, allowing quick size changes and flexibility in job conversion within just five minutes. The 10-inch color touch screen by Schneider makes parameter setting more intuitive. Integration with a three-sided cutting machine enhances the overall automation level of the system. With rising labor costs in China, the demand for more efficient and automated binding solutions is growing. The future of paperback binding lines lies in smart, digital systems that help companies reduce labor and improve efficiency. Three key areas will drive this evolution: 1) supporting small-batch printing and fast job changes; 2) integrating with MIS systems for data collection and end-to-end digital workflow; and 3) incorporating automatic defect detection systems for real-time quality monitoring. In 2014, Yinghou Machinery achieved impressive results. According to the "Domestic Flat-backed Binding Linkage Survey" conducted by Printing Technology, the company was the only supplier with an increase in installed capacity compared to the previous year, achieving an excellent annual growth rate of 18.5%. Looking ahead, the company plans to further enhance the intelligence of its binding lines, upgrade equipment using servo systems, and invest in new binding technologies to meet market demands. Currently, they are developing a PUR paperback binding line designed for digital printing, suitable for short-run jobs and aligned with green printing trends. Stay tuned!


On-demand, personalized upgrade of the on-demand printing era binding line

Marketing and Sales Director of Beijing Tektronix Zhengtong Electronics Co., Ltd. Li Yongliang
        The binding line can automatically handle all steps of the binding process, including matching, binding, slitting, stacking, and three-sided cutting. It offers high speed, productivity, and automation. However, traditional binding lines are mainly suited for large-sized books, magazines, and standard formats. They struggle with unconventional sizes and personalized jobs, such as Lekou books or small-batch prints. This is where upgrades and transformations are needed to address these challenges. For Lekou book cutting, many printing companies currently use two separate machines, which disrupts the automation process and requires manual handling between steps, reducing production efficiency. To improve this, connecting a three-sided cutting line that can automatically fold the mouth after binding—like Martini’s system—can significantly enhance the automation and value of the entire binding line.

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