With the sudden emergence of post-press processing technology and equipment in recent years, post-press processing will surely become one of the outstanding highlights at the 2006 China International All-India Exhibition opening at the Shanghai New International Expo Center. At present, many domestic printing machinery manufacturers have worked hard on the main processes of post-press processing, and have made certain progress, effectively narrowing the gap with international advanced models. This article combines some exhibits and non-exhibits to talk about the new progress of domestic post-press processing equipment in recent years.
Post-press processing equipment for books and periodicals
1. Folding machine
At present, domestic high-end hybrid folding machines and fence folding machines have reached a high level, mainly manifested in the general use of new technologies such as PLC and frequency conversion speed control, human-machine interface display screens. However, there are still considerable gaps in accessory selection, function expansion, and integration with prepress and printing through CIP3 / CIP4.
Shanghai Zihong ZYHD series electric control knife hybrid folding machine, its photoelectric integrated electric control knife device and high-performance separation feeder ensure the high speed and reliability of folding.
Beiren ZYH760 hybrid folding machine is an efficient folding machine developed by introducing advanced foreign technology. It has the advantages of strong stability, fast speed, high folding accuracy, many folding methods, convenient adjustment, stable operation, and low noise. It has 5 folding fences, which can perform conventional folding methods such as parallel type, organ type, reel type, and vertical cross folding. The middle of the folding fence uses a stainless steel guide rail to avoid scratches on sensitive paper; the new pressure adjustment structure prevents the pressure of the folding roller from fluctuating; the advanced electromagnetic clutch brake is used to drive the electronic folding knife to fold. All electrical appliances are selected from well-known international brands, and the whole machine has passed the European CE certification. The maximum folding paper size of the machine is 760mm × 1080mm, the minimum folding paper size is 150mm × 180mm, and the maximum speed is 180m / min.
2. Collating machine
The changes of the domestic collating machine are mainly manifested in the aspect of electromechanical integration, and the highlight is the further improvement of the detection methods (such as the detection of wrong posts), but there is still a large gap compared with the international advanced models.
Beiren adopts the OEM mode of TH series automatic high-speed page-gluing machine that can be used for page-gluing and page-gluing. It has international advanced level and is a new post-press binding equipment that leads the trend of the times. THS-6 automatic high-speed page-gluing machine has a maximum page-gluing size of 364mm × 257mm, a minimum page-gluing size of 148mm × 105mm, and a maximum speed of 6000r / h.
The maximum speed of Beiren TT series vice-type automatic high-speed collating machine can reach 7000r / h, which can meet the needs of collating with more posts or higher speed requirements. It can be used alone, or can form a wireless perfect binding linkage line. Adopting the vice-style gripper method, the adjustment is convenient and fast. The machine is equipped with advanced devices such as an acceleration device, a computer thickness detection system, and a photoelectric mispost detection system.
3. Paper cutter
The performance and quality of domestic famous brand paper cutters have been improved day by day, and the gap with international advanced paper cutters has been further narrowed. The gap is mainly manifested in stability, reliability and completeness.
Shanghai Shenweida SQZK microcomputer program-controlled paper cutter adopts modular design, equipped with color screen computer control system, can carry out man-machine dialogue, has fault diagnosis function; can carry out cutting data transmission or software upgrade; adopt paper pile height monitoring device and identification The knife induction device reduces the empty travel time of paper cutting; it has passed the European CE certification. The machine has continuously made new breakthroughs in design, and the function configuration has been continuously expanded and optimized. Program-controlled paper cutters of more than 1150 specifications can also form cutting production lines including elevators, paper cutters, air cushion worktables, paper cutters and unloaders. .
Beiren Paper Cutter has two series of program control and intelligent digital display paper cutter, the door width is 920mm, 1150mm, 1370mm, and the cutting speed is 40r / min, 42r / min, 42r / min. These products all use the empty return cutting stroke technology to reasonably allocate the cutting process time and improve the cutting speed; the control system uses the world-renowned American GMS company products, with more than 2000 cutting size space, it can Divided into 999 programs; positioning accuracy is 0.02mm. The machine has the functions of intelligently controlling the height of the paper press and flexible paper press, which meets the European safety requirements. It adopts an independent microprocessor to detect and control the drive, paper press, cutting, and paper pushing.
4. Wireless binding line
The international wireless binding line is more and more user-friendly, the functions are further expanded, the operation is more convenient, and the auxiliary time for tuning is less and less. The gap between the domestic medium and low speed wireless binding line and the international advanced models is relatively small, while the gap between the high-speed machines is relatively large.
Shanghai Ziguang's ZXJD440C paper-bound perfect binding linkage line has a mechanical speed of up to 7500r / h, its slotted motor adopts frequency conversion speed regulation, and the electrical control uses a touch screen graphical man-machine operation interface, and a fault location display screen is installed. Post detection device. After receiving the second prize of Shanghai Science and Technology Progress Award in 2004, the aircraft was also awarded as a 2005 Shanghai Patent New Product.
Shanghai Ziguang's ZXJD450 / 25 paperback binding line is a fourth-generation new product that integrates many years of experience in designing and producing wireless binding production lines, and has been improved in design. It was launched at the end of November 2005 and has automatic page matching, more posts and fewer posts. Automatic rejection, back milling, roughing, precision milling, grooving, secondary adhesive, upper cover, secondary support, slitting, three-sided book cutting and other functions. After adding the CS450 book-out table, the page-matching part of the machine can be used to separate pages and posts; the manual binding station is added to the bookbinding machine part, which is convenient for placing the book block after locking the line or brushing the glue; The real mechanism is changed to cam control, which increases the clamping force and prolongs the clamping time, and improves the quality of the package; the added side glue device scraping function prevents the production of "wild rubber wire"; it is configured to match the speed of the production line The matched book cutter has improved the productivity of the whole line; in addition, the appearance design and the mechanical and electrical layout have been improved accordingly. In short, the quality of the bound book and the productivity of the production line were improved by improving the design.
Shenzhen Precise Superbinder-6000 wireless perfect binding linkage line is controlled by a computer and realizes man-machine dialogue through a touch screen; it has an advanced servo system and a fault detection and diagnosis system, which can quickly find faults; its waste and exhaust systems can meet environmental protection Required; mechanical speed up to 6000 books / hour.
Beiren-TSK wireless perfect binding linkage line is mainly composed of collating machine, perfect binding machine and three-sided book cutting machine. The collating machine adopts the vise-style gripper method, which is not ideal for extremely thin signatures or coated books. Posts can be smoothly matched and matched, with strong adaptability; the perfect binding machine adopts a unique technical design, which guarantees the straight and beautiful back of the book, and saves the amount of glue used; the book cutting machine adopts one-piece casting, which has good rigidity and can be adapted to high-speed operation , Low noise, the cutting blade is equipped with a silicon spray device, which can ensure the cutting quality. In addition, the line can be equipped with Japan's advanced error detection device to reduce the occurrence of principle errors and improve the production efficiency of the machine. The maximum binding width of Beiren-TSK binding line ZXJD450-II (double) is 450mm × 267mm, the minimum binding width is 165mm × 111mm, the binding thickness is 2-60mm, and the maximum mechanical speed is 7000r / h.
Beiren-TSK full-computer high-speed glue binding linkage line is composed of TRA8-B4 high-speed roll-type collating machine, TMA-24 high-speed wireless glue binding machine, console and thickness detection device, book stacker, three-sided book cutter, etc. The machine is all designed and manufactured by Japan, controlled by touch screen, and the highest mechanical speed is 12000r / h, which represents the international advanced level of post-press binding.
5. Hardcover machinery
The rounded ridge lifter is one of the key equipments in hardcover. The BQ30 rounded ridge lifter developed by Shanghai Zihong Company uses ridged blocks to lift the ridges. Rolling twice in the process of ridge lift has good ridge lift effect; PLC and frequency conversion Speed ​​control, high degree of automation; the maximum thickness of the rounded book block is 70mm, and the host speed is 30r / min. It is a replacement product of the rounded ridger.
Jinjue company's PY60 rounded ridge lifting machine has two positions: rounded and ridged. It uses ridged rollers to lift the ridge. The thickness of the rounded book block is 15 ～ 60mm.
Shanghai Zihong's HSK30 automatic book-gluing machine is controlled by PLC and frequency conversion speed regulation, with a color touch screen man-machine dialogue, convenient function and parameter setting, and a fault display function. The maximum mechanical speed is 30r / min.
6. Saddle stitching linkage line
The characteristics of the development of the advanced foreign saddle stitching linkage line at present are: diversified speeds, mainly medium and high speeds; higher performance stability and automation; the most prominent is the humanized operation design, further improvement of detection methods and functions . However, there is still a certain gap between the domestic machine and the international advanced model, especially in the function expansion.
Shanghai Ziguang's saddle stitching stapler adopts a modular structure, and there are a variety of auxiliary function devices for purchase to complete a variety of different operations. The PLC programmable controller can track and detect multiple posts, missing posts and crooked posts, and can also install wrong post detection. The maximum cutting size of LQD8D, LQD8E, NOVA10 saddle stitching linkage line is 450mm × 311mm, the maximum thickness of single link is 8mm, and the mechanical speed is 10000r / h. The maximum cutting size of the NOVA12 type is 480mm × 320mm, the maximum thickness of the single unit is 10mm, and the mechanical speed can reach 12000r / h.
LQD10 saddle stitching linkage line is a new generation of high-efficiency, high-speed, high-stability, user-friendly high-performance saddle stitching equipment produced by Beiren with the introduction of a full set of technology from Japan TSK company. The maximum speed is 11000r / h, and the maximum signature size is 320mm × 480mm. The minimum size of the signature is 111mm × 158mm, and the maximum thickness of the bound book is 10mm. The user-friendly design makes its operation very convenient and fast. Its various adjustment devices are located outside the machine, which can be adjusted without stopping, which greatly saves the adjustment time. The color touch screen control panel makes the machine's operating status at a glance. It uses five major detection methods from stapling, book binding to cutting: photoelectric mispost identification, thickness detection, missed post detection, skew detection, and missed order detection, which can avoid the occurrence of principle errors and improve production efficiency. Specially designed dual-power transmission stapler mechanism and special paging wheel mechanism suitable for high-speed binding, the main parts are all internationally renowned brands, and the three-sided cutting body is integrally cast, which greatly improves the stability of the equipment. The whole line has perfect safety protection measures and has passed the EU CE certification.
7. Stacking baler
Beiren County is the company launched a variety of models of stacking baler series products, of which, high-speed automation SB-54B-11-NY stacking baler and CS-543A series stacking machine is a product specifically supporting commercial rotary machines, LS -543A horizontal stacking machine can be matched with medium-speed printing machine, HS-4B horizontal stacking machine can be matched with high-speed printing machine, and V-543A series vertical stacking machine is for rotary printing of books and magazines with lower speed Machine design.
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Packaging post-print finishing equipment
From the perspective of the international market, packaging post-press finishing equipment is developing in the direction of intelligence, high speed, high precision, multi-function, large format, high stability, and online. Despite the huge development of domestic equipment, the gap between most models is not small, especially in terms of online connection.
1. Laminating machine
The increased awareness of environmental protection has made people pin their hopes on coating equipment with environmental performance. Traditional coating technology and equipment are being neglected.
Wenzhou Guangming ZDFM-1000 / 1100 automatic hydrosol laminating machine, which integrates machine, electricity, gas and light, has a number of technical patents, it runs more smoothly and more humanized than traditional laminating equipment, and the laminating speed can be Up to 7m / min.
Caiyi LUSTRE-126W automatic OPP laminating machine is a new model that combines the advantages of water-based and oily machines. It can use environmentally friendly water-based glue for high-speed production, and economical oil-based glue for low-cost production. Frequency conversion speed regulation of the host machine, the laminating speed is 7 ～ 40m / min, the maximum paper size is 790mm × 1200mm
2. Glazing machine
As the concept of green printing becomes popular, traditional glazing is also facing new challenges. Environmentally friendly UV glazing and water-based glazing are becoming the focus of development, while local glazing, special glazing, metallic and pearl glazing Technology is also developing rapidly.
Warwick RHW-UV automatic glazing machine and RHWJ-UV automatic partial glazing machine are high-tech products integrating light, machine, electricity and gas, and have many technical patents. Among them, RHW-JGA104 UV high-speed local glazing machine is a new generation of local glazing machine. It adopts PLC man-machine interface control to make the machine running state and fault state at a glance, and the operation of the whole machine is more intuitive and humanized. Using a conjugate cam paper delivery mechanism, double-diameter impression cylinder is suitable for coating on thick and thin cardboard, which increases the brightness of printed products; high-precision anilox roller supplies oil and coats evenly, which can achieve the best coating with the least coating oil Effect; efficient UV curing system not only saves energy, but also prints dry thoroughly; the maximum glazing area is 710mm × 1020mm, and the maximum mechanical speed is 9000 sheets / hour.
3. Die cutting machine and hot stamping machine
Domestic die-cutting machines, especially horizontal flat-bed die-cutting machines and bronzing die-cutting machines, have strong competitiveness in performance, quality, price, etc., especially the price-performance ratio has a clear advantage. High-end domestic die-cutting machines have generally passed ISO9000 quality system certification and European CE safety certification. High-end domestic die-cutting machines are generally controlled by PLC programmable controllers, and the host uses variable frequency stepless speed regulation and imported pneumatic clutch clutch. New products are constantly being developed, and the gap with international advanced models is gradually narrowing, but the stability of key mechanisms such as intermittent mechanisms, die-cutting mechanisms, positioning mechanisms and supporting parts still needs to be further improved.
The die-cutting speed of Tianjin Evergreen MK1020 high-precision flat die-cutting machine can reach 8500 sheets / hour (without waste removal); the die-cutting speed of MK1020E automatic die-cutting machine with waste removal is 7500 sheets / hour, and the maximum paper size is 1020mm × 720mm, minimum paper size 400mm × 350mm, maximum die cutting size 1020mm × 605mm, cardboard thickness 0.1 ～ 1.5mm, corrugated paper maximum thickness 4.0mm, die cutting accuracy within ± 0.075mm. The main control panel and man-machine interface can centrally control the operation and display the fault. The frame is pneumatically locked and the lower steel plate positioning mechanism can be fine-tuned in both directions. The main chain has a special pitch. The specially designed gripper positioning system has a stable structure and reliable performance. The rotary tooth opening mechanism and the tooth displacement system can better meet the needs of various types of products. MK1050M-Ⅱ high-precision automatic flat-bed die-cutting machine with variable-speed paper feeding, pneumatic locking plate, die-cutting speed up to 7500 sheets / hour, die-cutting precision ± 0.075mm.
Beiren MPQ1050 automatic scrapping flat die cutting machine is the latest product developed with reference to foreign advanced technology. Its characteristics are stable, durable, safe, user-friendly, and easy to operate.It can be used not only for general carton, carton, trademark die-cutting, indentation, and cold embossing, but also is particularly suitable for processing various high-grade and fine prints , Such as cigarette cases, wine boxes, gift boxes, small household appliances boxes, cosmetic boxes, etc., can get rich three-dimensional sense, exquisite and beautiful prints. Its electrical control system design meets the requirements of CE standard, and the die cutting accuracy is ± 0.09mm. Beiren has made major innovations in the overall frame structure and many main structures of the machine, and made careful improvements to the safety protection device, so the machine performance is more stable and the operation is safer and more convenient. The maximum paper size of MPQ1050 automatic flat pressure cleaning die cutting machine is 1050mm × 750mm, the minimum paper size is 450mm × 400mm, the maximum die cutting size is 1040mm × 740mm, and the maximum die cutting speed is 7000 sheets / hour.
The maximum speed of the YOKEI JY-105E automatic die-cutting machine is 7500 sheets / hour. There is a waste removal unit. The front gauge adopts optical fiber sensing and accurate positioning; computer monitoring and display, touch screen operation can effectively diagnose the machine status and fault location; imported Pneumatic clutch brake system, sensitive and reliable; pressure up to 3000kN.
The highest speed of the Yoke MJ-1040E automatic die-cutting machine reaches 8000 sheets / hour, with a waste removal unit, and the intermittent mechanism uses the core technology of the Iijima die-cutting machine: the combination of the structure of the claw clutch, fan-shaped swing gear and conjugate cam . Its biggest advantage is good rigidity, no impact, stable and precise positioning.
Shengli Weiye SL-1060C automatic flat-bed die-cutting machine adopts microcomputer control and man-machine interface, which can display the working status, faults and troubleshooting methods of the machine in real time, fully realize the man-machine communication; the die cutting speed reaches 8000 sheets / hour. It adopts Japanese high-precision intermittent mechanism, electronic cam control, pneumatic lock version, pneumatic clutch, overload protection and unique transmission and positioning mechanism, which makes accurate positioning, high die cutting accuracy, safe and reliable.
Tianjin Evergreen MK920YMâ… -â…¡ automatic flat-press holographic bronzing die-cutting machine maximum paper size 920mm × 650mm, minimum paper size 360mm × 320mm, maximum die cutting size 910mm × 630mm, maximum die cutting speed 7500 sheets / hour, pressure limiting protection system 2000N; maximum hot stamping size 900mm × 600mm, cardboard thickness 0.1 ～ 2.0mm, corrugated cardboard thickness (maximum) 4.0mm; ordinary hot stamping speed 6500 sheets / hour, ordinary hot stamping accuracy ± 0.075mm. Electrified aluminum foil feeding servo system 3 vertical and 2 horizontal, that is, the longitudinal foil feeding device is independently controlled by 3 sets of servo motors, and the high position conveys aluminum foil, which is convenient for operation and high foil feeding accuracy; the horizontal foil feeding device is independently controlled by 2 sets of servo motors. Foil, with foil collecting roller lifting mechanism, easy to operate; damping aluminum foil rewinding mechanism can effectively recover aluminum foil, in addition, an external electrochemical aluminum waste collection system and aluminum foil rewinding device can be selected; hologram hot stamping speed 5500 sheets / Hour, the hologram hot stamping accuracy is ± 0.2mm. In order to make the peeling of the anodized aluminum foil smooth, the amount of blowing air can be adjusted arbitrarily.
Tianjin Evergreen MK1050YMâ… -â…¡ automatic flat pressing holographic bronzing die-cutting machine is controlled by computer, pneumatic lock version, servo motor automatic pressure adjustment, hot stamping speed and accuracy are at the domestic leading level. Ordinary hot stamping speed 5500 sheets / hour, holographic hot stamping speed 5000 sheets / hour; ordinary hot stamping accuracy ± 0.075mm, hologram hot stamping accuracy ± 0.2mm; die cutting speed 6500 sheets / hour, die cutting accuracy ± 0.075mm.
Shanghai Yahua TYM1050L automatic holographic bronzing die cutting machine can be used for die cutting, creasing, hot stamping, hot embossing and cold embossing of paper and cardboard, and can also be used for holographic foil hot stamping. The maximum paper width is 1050mm × 750mm, the minimum paper width is 450mm × 370mm, the maximum die cutting speed is 5500 sheets / hour, the maximum hot stamping speed is 5000 sheets / hour, and the holographic hot stamping speed is 4000 sheets / hour. The machine is controlled by Siemens electronic control system. The large screen display monitors the operation of the whole machine. The fault alarm and maintenance prompts, the temperature of the electric heating plate 12 area and the end of the anodized aluminum are all displayed on the display screen; 3 foil feeding rollers Stepping can also be set and displayed in the display screen, driven by Siemens servo motor, the foil feeding drive is stable, the walking and jumping steps are accurate, and the error is less than 2mm. Anodized aluminum is installed on two movable foil racks, which can be pulled to the outside of the machine for easy installation or replacement of foil rolls; equipped with an aluminum foil preset table, foil rolls can be pre-installed outside the machine, reducing downtime . Installed with 12 foil strip breakage automatic detection devices, the foil strip breakage will automatically stop and alarm; waste foil can be continuously collected without stopping; the hot stamping waste foil is led to the outside of the machine by the brush wheel for recycling, realizing the non-stop collection of waste foil; The pressure mechanism will automatically depressurize when the paper feed is abnormal. The machine is equipped with a pressure-holding function, which is suitable for printed products with special embossing requirements. The whole machine has advanced remote diagnosis and maintenance functions; an optional external foil collection box is optional to facilitate the recycling of waste foil into rolls; and a plain silver hot stamping function can also be specially set.
Yahua TYM1050L automatic holographic bronzing die-cutting machine not only maintains the original ordinary hot stamping, die-cutting, and indentation functions, but also adds the holographic register hot stamping function.
Hebei Yuyin TYM800 automatic bronzing die-cutting machine is a new generation of machine with unique functions. The industrial computer fully controls heating, aluminum foil walking and skipping; PLC programmable controller man-machine interface control has powerful diagnostic functions; the main motor Inverter stepless speed regulation, stable operation and power saving, can be hot stamping horizontally or longitudinally, the maximum hot stamping speed is 5000 sheets / hour; the die cutting pressure is high, the precision is high, and the maximum die cutting speed is 7500 sheets / hour .
4. Folder gluing machine
The domestic folder-gluer has a certain improvement in processing speed, degree of automation, processing adaptability, functional scalability, flexibility, machine stability, easy operation and humanization.
Tianjin Evergreen's MK550 / 650FB high-speed automatic folder-folding machine is suitable for processing 200-650g / m2 E, F, N-type corrugated cardboard (ie micro-corrugated cardboard). The box-making forms include general side stickers, bottom lock stickers, Adhere to both sides, the maximum speed is 240m / min. MK850 / 1000 high-speed automatic folder folding and folding machine is suitable for processing E and B corrugated cardboard of 250 ～ 800g / m2, the maximum speed can reach 200m / min. MK650 high-speed automatic gluing and folding box machine is suitable for processing 250-650g / m2 E, F, N-type corrugated cardboard, the maximum speed can reach 400m / min.
Shanghai Yahua ZH800B automatic high-speed folder-gluing machine is designed and manufactured based on the latest Italian models. This machine uses a large number of international advanced electrical control components, the reliability of the product is greatly improved, and it has many functions and more cost-effective. superior. The machine is composed of automatic paper feeding pre-folding part, bottom glue and surface glue device, folding box pressing part, box receiving part, etc. It is suitable for all kinds of carton bonding. The box making function has one, two side and bottom stickers, four and six corner stickers, etc., and can be equipped with pre-folding device and mechanical kick counting. It uses touch screen control to realize human-machine dialogue. . The touch screen can display the working status, paper count, speed and parameter settings of the machine. In addition, the fault alarms appearing on the machine, such as inverter alarm, limit alarm, PLC low battery alarm, etc., are displayed on the touch screen in the form of text and images, some User parameters can also be set through the buttons on the touch screen, which greatly improves the speed of production debugging and plays a guiding role for users to use the machine. Equipped with wireless remote control technology (patented technology), easy to operate; there are many options to expand the function, the maximum paste speed can reach 400m / min.
The ANTELOPE-1200 automatic folding and folding box machine of Taiwan Yubang Industrial Co., Ltd. is controlled by a microcomputer, and the man-machine interface is wirelessly remotely controlled. The main drive is a frequency conversion motor. The frequency converter is used to realize the speed change of paper feeding. The movement of each panel uses a position display, which can be quickly The panel position is set, and the maximum speed of the folding and folding box can reach 350 ～ 400m / min.
As can be seen from the exhibition in recent years, the new progress of domestic post-press processing technology and equipment is mainly manifested in: diversified post-press processing, linkage, high speed, and new level of automation; more and more post-press processing equipment Designed as an electromechanical integration product, it has higher flexibility, shorter preparation time, and higher productivity; innovation, safety, environmental protection, and humanization are valued by more manufacturers; the post-press processing unit has developed rapidly.
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